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當(dāng)前位置:首頁(yè)產(chǎn)品中心輪廓儀粗糙度輪廓儀MMD-HPG100JS粗糙度輪廓儀技術(shù)方案說(shuō)明

粗糙度輪廓儀技術(shù)方案說(shuō)明
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粗糙度輪廓儀技術(shù)方案說(shuō)明
精密測(cè)量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999,
通過(guò)ISO9001:2000國(guó)際質(zhì)量體系認(rèn)證;ISO9001:2000 qualified
通過(guò)高新技術(shù)企業(yè)認(rèn)證;High and new technology enterprise qualified

產(chǎn)品型號(hào):MMD-HPG100JS
更新時(shí)間:2023-11-02
廠商性質(zhì):生產(chǎn)廠家
訪問(wèn)量:2999

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粗糙度輪廓儀技術(shù)方案說(shuō)明

精密測(cè)量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999,

通過(guò)ISO9001:2000國(guó)際質(zhì)量體系認(rèn)證;ISO9001:2000 qualified

通過(guò)高新技術(shù)企業(yè)認(rèn)證;High and new technology enterprise qualified

638270865722112797173.jpg

儀器測(cè)量原理Measurement Principle

該儀器為直角坐標(biāo)測(cè)量法,觸針接觸式。X軸采用高精密的摩擦導(dǎo)軌為基準(zhǔn),Z1軸采用數(shù)字傳感器,測(cè)繪出被測(cè)零件的表面輪廓形狀的坐標(biāo)點(diǎn),通過(guò)計(jì)算機(jī)的軟件對(duì)傳感器采集的原始數(shù)據(jù)進(jìn)行數(shù)學(xué)運(yùn)算處理,標(biāo)注所需的測(cè)量項(xiàng)目。

 Cartesian coordinates, stylus contacts.

● High precision air floating guide rail –As the measuring datum of X coordinate to guarantee the linear moving accuracy in X direction.

● High precision digital sensor – to get signal of Z coordinate for measuring the profile of various precise mechanical piece part.

● Computer and windows-based MMD measuring program to process the measuring data,  easy for printing and filing

測(cè)量功能Main Function

尺寸:包含水平距離、垂直距離、線性距離、半徑、直徑

夾角:包含水平角、垂直角、夾角

位置公差:包含平行度、垂直度

形狀公差:包含直線度、凸度、圓弧輪廓度

輔助生成:包含輔助點(diǎn)、輔助線、輔助圓

DimensionContains the horizontal distance, vertical distance, linear distance, radius and diameter

Angle:  Horizontal Angle,  vertical angle,  cross angle

Position tolerance: contains the parallelism and perpendicularity

Form tolerance: contains the straightness, crown, circular arc profile

Auxiliary generation: contains the auxiliary point, auxiliary line, auxiliary circle

粗糙度分析:Ra,RqRzRy),RzDIN),R3z,Rzjis),Rp,Rv,Rt,Rsk,Rsm,Rc ,RpmRkuRdq,RocMr1,Mr2Rpk,RvkRk,RdcA1,A2,RRx,AR,RcpRmax,Rz-ISO

波紋度分析:wt,wa,wp,wv,wq,wcwku,wskw,wx,wzwsm,wdcwte,wmr,Awcwmrwmrc),wdq

原始輪廓  Pt  Pa  Pp  Pv  Pq  Pc  Pku  Psk  Pdq/pq  Psm  Pdc  PmrcPz  Pmr   C(pmr)

技術(shù)參數(shù)Main Parameters

項(xiàng)目  Item

參數(shù) Parameter

分辨率

輪廓測(cè)量范圍

Measurement range

測(cè)量精度

Measurement Accuracy

Xaxis

100mm

0.1μm

直線度Straightness

0.6μm /100mm

--------

Z1(傳感器量程Sensor

60mm(粗糙度量程同步)

0.05μm

Z高度Height

650mm

立柱

最小內(nèi)孔Min. inner hole

30mm (換小測(cè)針可測(cè)更小內(nèi)徑)

----------

線性精度

≤±(0.8+I0.12HI)μm

-      ------

圓弧

≤(1.2+R/8

2mmR10mm 的標(biāo)準(zhǔn)球,取樣圓弧夾角為

120°

 

角度

≤±1

60°、90°的角度塊,角

邊取樣長(zhǎng)度為 5mm

粗糙度部分

殘值噪聲

≤0.005μm

λc  0.08mm,測(cè)量速度

0.1mm/s,測(cè)量平晶

粗糙度測(cè)量重復(fù)性

1δ≤2nm

采用 Ra 0.35-0.5μm 的方波標(biāo)準(zhǔn)件

粗糙度示值誤差Indication error

±5%

國(guó)標(biāo)

粗糙度示值穩(wěn)定性Indicative stability

≤±7%

國(guó)標(biāo)

粗糙度測(cè)量重復(fù)性

Repeatability measurement

±3%

國(guó)標(biāo)

分辨率Resolution

0.1μm

----------

產(chǎn)地Origin

美國(guó)MicroE (America)

-------

傳感器

Sensor

類型 Type

光柵傳感器 Digital grating sensor

-----------

分辨率Resolution

0.05μm

-------

產(chǎn)地Origin

美國(guó)MicroE (America)

---------

評(píng)定長(zhǎng)度Assessment length

λc×3、4、5、6、7

---------

截止波長(zhǎng)Cut-off wavelength

0.025、0.080.25、0.8、2.58mm

----------

爬坡角度Climbing Ability

上升77°(Upside), 下降88°(Downside)

-------

測(cè)量速度Meas. Speed

0.02mm4.0mm/s

----------

測(cè)量方式Meas. Mode

傳感器移動(dòng)Sensor moving

--------

XZ1Z

三軸電動(dòng)控制

軟件手柄都可控制

電源Power

AC 220V±10%  50Hz

-------

環(huán)境要求Environmental conditions

相對(duì)濕度(RH):<85%

以上參數(shù)均在 20℃± 2℃,階梯溫度不超過(guò)2℃/h 和地面振動(dòng)最大 RMS50Hz

2.5μm/s RMS50Hz 5.0μm/s 的環(huán)境下

測(cè)得

 

技術(shù)亮點(diǎn)Technical highlights

無(wú)需轉(zhuǎn)換傳感器、測(cè)針;實(shí)現(xiàn)一次測(cè)量 粗糙度、輪廓儀同時(shí)分析

No need to change sensors and needles; Simultaneous analysis of roughness and profilometer can be achieved at one time.

一次測(cè)量,可分析工件不同區(qū)域粗糙度,提高測(cè)量效率

One measurement can analyze the roughness of different parts of the workpiece and improve the measuring efficiency.

X軸采用摩擦直線導(dǎo)軌,精度高,壽命長(zhǎng)

X-Z1軸采用進(jìn)口數(shù)字式傳感器,精度高、線性好

Z1 axis adopts imported digital sensor with high precision and good linearity

簡(jiǎn)易的測(cè)針更換設(shè)計(jì),一次安裝,無(wú)需校正  Simple stylus replacement, one time installation, no need correction

軟件支持中英文一鍵切換  Software supports one-click switching between Chinese and English

支持winXP、win7系統(tǒng)   Support winXP, win7 system

軟件標(biāo)注與CAD標(biāo)注一樣  Software annotation is the same as CAD

圓弧、線自動(dòng)識(shí)別  Automatic Recognition of Arc and Line

支持DXF格式文件導(dǎo)入、導(dǎo)出,定制CAD格式導(dǎo)出

Support DXF format file import and export, customize CAD format export

支持連續(xù)標(biāo)注、基準(zhǔn)標(biāo)注、支持任意插入點(diǎn)

Support for continuous annotation, base annotation, and insert points randomly

支持圖形自由旋轉(zhuǎn)及坐標(biāo)自由旋轉(zhuǎn)  Support graphic and coordinate free rotation

原始數(shù)據(jù)自動(dòng)保存,便于多次標(biāo)注The original data can be saved automatically for multiple annotations.

鏡像功能,可保存標(biāo)注后文件  Mirror function to save annotated files

可對(duì)X、Z1軸當(dāng)前位置進(jìn)行監(jiān)控  The current position of X and Z1 axes can be observed.

具有測(cè)針自動(dòng)接觸、自動(dòng)抬起、自動(dòng)回退功能  Stylus automatic contact, lifting and return .

可以對(duì)操作進(jìn)行無(wú)限次的撤銷及恢復(fù)操作  Indefinitely operation for Revoked and Restored

捕捉開(kāi)關(guān)打開(kāi)時(shí),自動(dòng)生成及捕捉交點(diǎn)、圓心 、線段中點(diǎn)、端點(diǎn)、圓弧交點(diǎn)、中點(diǎn)、切點(diǎn)等特征點(diǎn)

When the capture switch is turned on, it automatically generates and captures the characteristics of intersection point, circle center, line segment point, end point, arc intersection point, midpoint and tangent point.

即使在非比例放大的情況下,也能進(jìn)行正常的角度、圓弧、水平、垂直、線性等標(biāo)注。

Even in the case of non-proportional amplification, normal angle, arc, horizontal, vertical and linear labeling can be annotated normally.

軟件界面

產(chǎn)品(Product)

包裝(Packing)

總重量

(Wt.kg)

體積

CBM m3)

Lx

Ly

Lz

Wt(kg)

Lx

Ly

Lz

Wt(kg)

1500

800

1800

350

960

96

96

50

400

0.88

 

使用要求Usage requirement

功率需求(Power): AC 220V±10%  50Hz

環(huán)境要求(Environment requirement):溫度(T):10~30℃;相對(duì)濕度(RH):<85%

安裝地點(diǎn)無(wú)明顯振源 (No obvious vibration)

單獨(dú)地線 (Independent grounding)

 

主要配置Main configuration

部件名稱

Part Name

項(xiàng)目名稱

project name

機(jī)械部分

Mechanical Part

主機(jī)儀器架 Host instrument stand  x1

大理石工作臺(tái)面 Granite table: 1

導(dǎo)軌系統(tǒng) floating guide rail: 1

方立柱系統(tǒng) Up-right Column : 1

數(shù)字傳感器 Digital Sensor: 1

調(diào)整工作臺(tái)

Adjustment Table

水平調(diào)整系統(tǒng)Horizontal adjustment device

回轉(zhuǎn)及角度調(diào)試系統(tǒng)Rotation adjustment device

平口裝夾系統(tǒng) Fixture

校正標(biāo)準(zhǔn)件一套 Calibration Gauge : 1 set

測(cè)頭與測(cè)桿

Stylus and Probe

Φ3*21mm  R0.025mm 斜測(cè)針 :2

Φ3*21mm with R0.025mm slope tip2 pcs

Φ3*20mm  R5μm 尖測(cè)針 :1

Φ3*20mm with R5μm Needle probe 1pcs

Φ8*150mm 測(cè)桿:  1,

Φ8*150mm Probe: 1 pc


電器部分

Electrical Part

電器控制系統(tǒng)Electrical control system1

電腦(Computer1

HP噴墨打印機(jī)(HP Inkjet Printer1

測(cè)量軟件(Software):1

 

安裝、驗(yàn)收

1、安裝與培訓(xùn)

1.1我公司負(fù)責(zé)在用戶現(xiàn)場(chǎng)對(duì)設(shè)備行進(jìn)安裝和調(diào)試;

Supplier is responsible for Installation and testing on user site.

1.2在設(shè)備安裝調(diào)試時(shí)對(duì)買方技術(shù)人員進(jìn)行理論、實(shí)際操作及維修等培訓(xùn),使用戶技術(shù)人員掌握設(shè)備操作,能熟練使用設(shè)備進(jìn)行檢定工作,保證設(shè)備正常運(yùn)行并能排除設(shè)備的一般故障和特殊保養(yǎng)。. 

The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance. 

2、驗(yàn)收

2.1驗(yàn)收標(biāo)準(zhǔn):按現(xiàn)行國(guó)家檢定規(guī)程以及合同技術(shù)協(xié)議為準(zhǔn)。

Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.

2.2驗(yàn)收項(xiàng)目:核對(duì)該設(shè)備的供貨清單,如有漏項(xiàng)和短缺,我司負(fù)責(zé)免費(fèi)補(bǔ)齊。

Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.

 

粗糙度輪廓儀技術(shù)方案說(shuō)明售后服務(wù)

質(zhì)保期:設(shè)備安裝驗(yàn)收合格之日起12個(gè)月內(nèi),但不超過(guò)發(fā)貨之日起15個(gè)月。

Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.

質(zhì)保期內(nèi):實(shí)行“三包"政策,公司負(fù)責(zé)為用戶免費(fèi)提供計(jì)量測(cè)試技術(shù)咨詢服務(wù)。

Warranty period: Three guarantees, meanwhile providing free testing or technology consulting

質(zhì)保期外:我公司提供終身優(yōu)惠服務(wù)和技術(shù)支持,設(shè)備出現(xiàn)故障需要修理時(shí),所換零件按成本價(jià)收取。我司有備品備件庫(kù),終身負(fù)責(zé)為用戶以成本價(jià)提供備品備件服務(wù)。

After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.

服務(wù)響應(yīng)時(shí)間:接到故障請(qǐng)求電話后,5小時(shí)內(nèi)回應(yīng),我司通過(guò)電話、微信或郵件的方式指導(dǎo)買方排除故障;若故障仍不能排除,將在72小時(shí)內(nèi)派技術(shù)人員上門解決問(wèn)題。

Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone,  or  If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.


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